Note: When purging the barrel, screw and hot runner system for the first time with Purgex, use 4 times the injection capacity. When routinely purging with Purgex, use 2 times the injection capacity.
Preparation Before Purging
(When 5 minutes remain in production run)
- Turn off material flow.
- Maintain process settings and continue running parts.
- Clean hopper and/or colorant blender.
- Load established amount of Purgex into hopper/feed zone.
- When last part is completed, retract carriage
Note: A small amount of Purgex should be visible on the last part and/ or a short shot occurs. Purgex is now soaking in the tool while the barrel is being purged. - Clean nozzle and sprue bushing.
Purging The Machine and Hot Runner System
- Adjust shot size to 25% of injection capacity
Note: The setting change in Step 1 is recommended because it assists Purgex in working more effectively and efficiently. - In manual mode, purge out barrel and screw with Purgex (approximately 2 to 3 injection capacities).
- With about one half (½) an injection capacity of Purgex still in barrel, stop and thoroughly clean hopper and/or colorant blender.
- Turn on material flow and add next production resin to hopper and/or colorant blender.
- Insure all gates are open
Note: For ease of flow through the tool, it may be necessary to raise the hot runner temperatures 50°F (10°C) and to raise the back pressure to safe maximum to easily purge the tool. - Move carriage forward and seat nozzle into sprue bushing.
- With mold open, extrude Purgex through the tool.
- Continue purging the hot runner system with the next production resin to rinse out residual Purgex until the material looks smooth.
- Clean nozzle and sprue bushing.
- Prepare machine for next production run (don’t forget hot runner system).
- Begin production.
Comments & Recommendations:
Highly contaminated machines or the use of liquid colorants may require additional purging with Purgex and/or a soak time of 3 to 5 minutes.
Questions? Call our Technical Support team at (800)-803-6242.
Support team at (800)-803-6242.

